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Description


Detailed learning of:
Diesel generator Installation Basics, Ratings and performance classes G1 to G4 as per ISO8528-1, Assembly of engine alternator and radiator with checkpoints, Endplay measurement with dial gauge and its effects on engine, construction of exhaust line and checkpoints, canopy assembly, electrical load testing with transient responses. Sound level testing as per ISO 8528-10, Vibration testing as per ISO 8528-9, Limiting ambient test (LAT), back pressure testing and its effect of genset performance, incoming inspection and process quality plans.

Diesel Engine –
Basic construction, Parts, Exhaust system, Mufflers, type of Governors their merits and demerits speed droop and isochronous PID system analogue and digital governor cards, Engine derating, Engine electrical system, sensors, Starter Motor and solenoid, engine vibrations, noise level, End play of crank shaft, SAE numbers, Assembly of radiator.

AC Generator-
Basic electrical theories, Main parts of alternator and their check points, winding insulation classes as per IEC 60085 (2008) and IEEE Std-1, temperature rise exception according to ISO8528-3 and IEC60034-1, duty type S1 & S10, Automatic voltage regulator, PMG, Wiring looms, Batteries and cable selection, Control Panel and genset controller, PLC controller Configuration, switch gears, wiring diagrams, electrical load calculation, Power factor basics, genset ratings, rating plates, unbalanced and balance loading.

Sheet Metal Fabrication
: CNC punching basics, bending machine (Press Brake) basics, Die selection, K factor, bend allowance and deduction calculations, Spring Back.
MIG Welding: Basics of welding process, machine basics and settings, welding distortions, Welding Fixtures, pneumatic fixtures, Surface Finishing.

Powder Coating
: Theory behind powder coating process, Powder coating gun working principal, Electrostatic deposition, powder curing basics, powder application defects, faraday cage effect, surface defects, curing oven and temperature profile, Pretreatment types, comparison of spray and dip type pretreatments, Zinc phosphate process, Corrosion classes as per ISO and NS, DFT Measurement, SSPC PA-2, Impact test, Bend test, Crosscut adhesion test, salt spray test and major checkpoint, humidity and UV testing.
A lot of more things based on my experience and field work.....
• This course is designed for technicians, engineers, entrepreneurs, students or anyone has the interest in electrical and mechanical engineering. We promise and wish you after completing this course you will reach up to new heights in your carrier. This course will provide much confidence to new comers to enter in the genset industry. Technicians/Engineers/Managers already working in genset industry would come to know how to do their work in perfect way as per worldwide standards.
• Moreover this course would increase understanding within all hierarchy levels.
• And every person involved in Genset business can grow up to new heights in their career after completing this course.
Who this course is for:
Engineers/Managers/Technicians working in Diesel generator industry and of course owners and any one involved in diesel generator business, Mechanical and Electrical Engineering Students or anyone having interest in engineering,
Mechanical & Electrical Engineering Students and Working Professionals

What you'll learn

This is the 1st training course in the world that covers complete diesel generator under one course only. Engineering theories and technology concepts involved in all trio mechanical/electrical/logical parts of diesel generator are well explained, whether it is diesel engine or AC generator or Sheet metal fabrication, or powder coating or PLC programming or Testing & quality control, all above sections are well addressed in this course according to world wide standards.

Learn and increase your income to multiple folds.

Requirements

  • You will need a copy of Adobe XD 2019 or above. A free trial can be downloaded from Adobe.
  • No previous design experience is needed.
  • No previous Adobe XD skills are needed.

Course Content

27 sections • 95 lectures
Expand All Sections
1-Introduction
28
1.1-Introduction
1.2-Type of Diesel Generators, Market Size and Forecast for next 5 years, Ecosystem.
1.3-Processing by OEM, Diesel engine-It's parts- Exhaust, electrical, Installation .
1.4-Enclosure Manufacturing - Fabrication
1.5-Best Practices for Bending cum Checklist
1.6-Best Practices for Welding cum Checklist
1.7-Surface Treatment Process and Pretreatment process, corrosion classes
1.8-Best practices for Pre Treatment cum Checklist and Quality Plan.
1.9-Electrostatic Deposition Paint Process -Powder Coating
1.10-Best Practices for Powder Coating cum Checklist and Quality Plan
1.11-Quality Control Practices
1.12-Diesel Engine Crank Shaft End Play and SAE Numbers
1.13-Engine, Alternator and Canopy Assembly
1.14-Best Practices for Engine Alternator Coupling cum checklist
1.15-Best Practices for Engine Alternator mounting on base frame cum checklist
1.16-Best Practices for Radiator Assembly cum checklist
1.17-Quality Plan for Generator Assembly
1.18-Diesel Engine and Generator Electrical Sensors and Signal Transducers
1.19-Control Panel, Switch Gear, Battery Chargers and wiring diagrams
1.20-Loose Wiring Inspection and Best Crimping Practices
1.21-Best Practices for Control Panel Assembly cum checklist
1.22-PLC Controller Programming
1.23-Electrical Theories and Generator Components
1.24-Automatic Voltage Regulator and Insulation Classes
1.25-Diesel Engine Governing System, PID and ECM Modules, limits as per ISO8528
1.26-Generator Starting Procedure, Electrical Load Testing, Transient Responses.
1.27-Various Performance Tests Like Sound Level, Vibration, LAT, Back Pressure etc.
1.28-Electrical Load Calculation and Rating Classes as per ISO8528
2-Maintenance
6
2.1-Routine Maintenance and Steps to download Genset Event Log.
2.2-Lubrication System
2.3-Cooing System
2.4-Air Induction System
2.5-Smoke Color Diagnosis
2.6-Magnetic Pick Up Unit (MPU) Testing and it's Installation within Engine.
3-NFPA 110 - Emergency and Standby Power Systems.
3
3.1-NFPA 110 Part 1
3.2-NFPA Part 2
3.3-NFPA Part 3
4-Environmental Effects on Performance of Diesel Generator
1
4.1-Environmental Effects on Performance of Diesel Generator
5-Exhaust System Installations
6
5.1-Exhaust System Over view
5.2-Construction of Exhaust System
5.3-Type of Silencers
5.4-Long Installations
5.5-EGR System
5.6-Step Towards Net Zero Emission Compliance
6-Genset Lifting Instructions, Criteria for installation foundation and location.
1
6.1-Genset Lifting Instructions, Criteria for installation foundation and location.