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Description

Predictive Maintenance Master is the complete guide to learn everything about this great maintenance engineering tool. The course covers all the management implications and the techniques that relate to predictive maintenance. As maintenance engineers you will be able to start implementing a solid predictive maintenance program defining schedules, costs and designing every aspect of It. As maintenance technicians, you will find a lot of useful notions and practical suggestions on how to perform predictive controlla and analysis. The course starts by defining predictive maintenance and its perimeter, and explaining how this maintenance tool can improve production and product quality.
Then the course goes on giving a general overview of the main predictive maintenance techniques that will be deepened in detail further on. Notions will be given about vibration monitoring, Thermography, Tribology, Ultrasonics, electric motor analysis, process parameters analysis, Visual inspections and other techniques.
At this point details about program costs and benefits are given.
The core part of the course deals with the main predictive techinques in details.
Vibration analysis it's explained starting from the definition of vibration and going through the different aspects that relate to the practice of measuring and monitoring vibrations, including the causes that originate them. Dynamics of different mechanical components will be described.
Another important topic that relates to vibration analysis, is the implementation of a data collecting system and database. Information will be given on how to analyse data collected and how to set alert and alarm limits.
The course goes on, giving students a panorama of the existing instruments and installed systems to measure vibrations and the main trending techniques.
After vibration analysis thermography, tribology and ultrasonics are explained in details, as done for vibrations analysis.
Who this course is for:
Students of industrial or mechanical engineering who want to learn about predictive maintenance
Process engineers or maintenance engineers who want to implement a predictive maintenance program in their organization
Maintenance personnel
Technicians
Anyone interested in maintenance engineering in general

What you'll learn

Learn what predictive maintenance is and its implications

Learn Total plant management and Maintenance management through predictive program implementation

Learn how predictive maintenance can boost product quality up

Konwledge about the most important and diffused predictive maintenance technique

Learn how to calculate costs and benefits of a predictive maintenance program

Master vibration analysis, causes of vibrations, machines dynamics, mode shapes, resonance, critical speed, dynamics for the main type of mechanical components

Learn how to develop a database to collect vibration data

Learn the main instruments available to perform vibration analysis

Learn Thermography analysis

Learn Tribology techniques

Learn Ultrasonics analysis

Requirements

  • You will need a copy of Adobe XD 2019 or above. A free trial can be downloaded from Adobe.
  • No previous design experience is needed.
  • No previous Adobe XD skills are needed.

Course Content

27 sections • 95 lectures
Expand All Sections
1-PREDICTIVE MAINTENANCE DEFINITION AND IMPLICATIONS
3
1.1-Definition of predictive maintenance
1.2-Total plant and maintenance management
1.3-Production management and quality improvement
2-GENERAL OVERVIEW OF PREDICTIVE MAINTENANCE TECHNIQUES
5
2.1-Vibration monitoring
2.2-Thermography and tribology
2.3-Ultrasonic monitoring and other techniques
2.4-Electric motor analysis
2.5-Process parameters and visual inspections
3-PROGRAM COSTS AND BENEFITS
2
3.1-Program Costs
3.2-Benefits
4-VIBRATION MONITORING AND ANALYSIS
12
4.1-What is vibration
4.2-Causes and characteristics of vibration
4.3-Rotating machinery
4.4-Reciprocating and linear machinery
4.5-Bearing dynamics
4.6-Gears
4.7-Blades, vanes and belt drives
4.8-Running and critical speeds
4.9-Mode shapes and resonance
4.10-Preloads and induced loads
4.11-Common Failure modes
4.12-Failure modes of common machines
5-DATABASE DEVELOPMENT FOR VIBRATION MONITORING
2
5.1-Data acquisition frequency and parameters definition
5.2-Signature boundaries, alert and alarm limits
6-INSTRUMENT FOR VIBRATION ANALYSIS AND ANALYSIS TECHNIQUES
3
6.1-Type of instruments
6.2-Mounting techniques and systems
6.3-Getting the program started
7-THERMOGRAPHY
3
7.1-Infrared technology and equipment.
7.2-Basic infrared and heat transfer theory
7.3-Infrared equipment evaluation and common problems
8-TRIBOLOGY
3
8.1-LUBRICATING OIL ANALYSIS
8.2-Wear particle analysis
8.3-Limitations of tribology